OPTIMIZATION OF WELDING PROCESSES THROUGH THE USE OF ROBOTS

ROBOTIC WELDING CELLS

Automated work operation systems by means of robots

A Robotic welding cell is an integrated system of equipment organized within an automatic work cell in which one or more robots are installed.  The aim of these robots is to maximize, accelerate and simplify a complete production cell and achieve high levels of product welding quality and repeatability.

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Marcos Munari Dewes – Manufacturing Manager of the FALLGATTER Group

DIFFERENTIAL FACTORS

The complete solution for industrial growth

From the investment in technology, companies from different sectors began to bet on the automation of processes as a way to meet the increasing demands, without increasing operational costs. Moreover, robots provide the performance of complex activities or even those impossible to be controlled or performed manually, physically, or intellectually by a human. Among the differentiating factors of robotic welding cells, the following stand out:

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Cost optimization and loss reduction

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Better working conditions for team members

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Better use of welding consumables

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Saving energy and natural resources

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Significant reduction in production time

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Elimination of dangerous or unhealthy activities

OUR ROBOTIC CELLS

Complete line of MIG/MAG and TIG robotic welding solutions

Fixed Table

Robotic welding cell with stations without turning, for fixing devices on a table-type base.

Rotatory Table

Robotic welding cell with changing stations by rotating the table, allowing the unloading and loading of a new part during the welding cycle in the internal area of ​​the cell.

Horizontal Positioner

Robotic welding cell with part movement by means of a rotating positioner commanded by the robot in the horizontal direction “lathe type”.

Orbital Positioner

Robotic welding cell with part movement through two rotating positioners controlled by the robot allowing orbital positioning.

Vertical Positioner

Robotic welding cell with part movement by means of a rotating positioner controlled by the robot in the vertical “dish-like” direction.